The tensioned cable clamp of the pull wire type maintains its grip strength at over 90% of the rated tensile strength of the cable, providing a solid mechanical anchor point for the entire overhead network. It can control the inelastic elongation of the cable within 0.1% in extreme weather conditions. According to the IEEE 1138 standard, a high-quality guy grip dead end should have a design life of more than 40 years and be able to withstand periodic loads of more than one million times without significant fatigue strength attenuation. For instance, during the once-in-a-century flood that occurred in Germany in 2021, 98% of the communication towers using the high-performance guy grip dead end maintained structural stability, while the failure rate of the traditional fixation method exceeded 25%. This proved its crucial value in maintaining network integrity in response to natural disasters.
From the perspective of materials science and corrosion protection, the high-quality guy grip dead end uses steel with a hot-dip galvanized coating thickness of no less than 86 microns or 6000 series aluminum alloy, ensuring no rust for more than 3000 hours in salt spray tests and reducing the grip strength attenuation rate caused by corrosion to less than 0.5% per year. Mechanical analysis shows that its unique helical pre-twisted structure can evenly distribute the contact pressure over more than 70% of the cable surface, limiting the local peak pressure to below 120 megapascals, thereby avoiding the risk of strand breakage caused by stress concentration. Take the tension-resistant clamp replacement project carried out by China Southern Power Grid in coastal areas as an example. After deploying the new guy grip dead end on a 2,000-kilometer-long line, the failure frequency caused by metal fatigue decreased from 1.2 times per 100 kilometers per year to 0.1 times. It is estimated that maintenance costs can be saved by approximately 8 million yuan within a 20-year life cycle.
In terms of dealing with dynamic loads, guy grip dead end can effectively suppress the energy generated by wind vibration and ice dancing phenomena, reduce the vibration amplitude of the cable by more than 60%, and keep the dynamic bending strain value always below the safety threshold of 300 microstrain. Research shows that under the condition of wind speed reaching 30 meters per second, the system using this clamp can reduce the cumulative damage rate caused by vibration by 75%. Referring to the power grid reinforcement project for typhoon protection in the Kanto region of Japan, through the systematic application of the guy grip dead end solution, the power outage duration during the typhoon season was successfully reduced from an average of 8 hours to 1.5 hours, and the network availability was increased to 99.99%, just like installing efficient shock absorbers for the fragile cable system.
Evaluated from the perspective of life cycle cost and risk management, the initial investment cost of a guy grip dead end that complies with UL 486A certification accounts for approximately 3% to 5% of the total investment in a single tower, but it can reduce the probability of emergency repair costs (with an average of more than $50,000 per event) caused by anchorage failure by more than 85%. In its 2022 report, European grid operator Tennet pointed out that in its North Sea offshore wind power grid-connected project, after mandating the use of high-specification guy grip dead end, unplanned downtime caused by connection point issues was reduced by 40%, the annual operating budget decreased by 15%, and the payback period was shorter than four years. This fully demonstrates that taking guy grip dead end as a core risk control strategy can not only enhance the resilience of infrastructure, but also bring significant economic benefits and ensure the continuous and stable operation of critical services for 30 years or even longer.